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Voltage Increase in Sinplex pro Oerlikon Gun |
Posted by: DMan - 11-05-2022, 09:40 AM - Forum: Surface Engineering Threads
- Replies (3)
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Hi all
I have observed an increase in Plasma Gun voltage from 78 to 85 volts of late in our Sinplex Pro Oerlikon.
Took all the correctives ( Nozzle/electrode/Neutrode/Anode/Cathode Power hose /New Manifolds/Change of Ar/H2 batches to higer purity ) but things dont work out . We caliberate our Plasma gun every year.
Can someone guide me on any other factors I can look at.
Warm Regards
DMan
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CrC-NiCr cracking network |
Posted by: louishong - 10-07-2022, 05:36 AM - Forum: Surface Engineering Threads
- Replies (6)
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Hi, We are facing cracking issues on the HVOF coating, below are some basic info:
Product: 48 inch valve stem, used on O&G industry, high temperature 700 C max, high erosion environment exposure to propane, hydrogen)
Base material: 1.4988/X8CrNiMoVNb 16-13, austenitic steel
Coating: Oerlinkon-Metco 81VF-NS, applied by HVOF, Cr3C2-NiCr. Coated stem will slide on the Valve packing(graphite) and guide bushing(cast iron)
Finished stem: after coating&grinding: PT-dye penetration shows no defects at room temperature
After hot test: Stem was assembled into Valve, and Valve assembly was hot function tested at 650 C, heating/cooling rate is below 25 C/hour. After hot test, PT shows cracking network
We discussed with our HVOF supplier, coating thickness shall be 0.2mm after grinding according to the drawing, but our supplier said actual thickness is 0.3 to 0.5mm. the stem distortion is too much after spraying, so they have to reduce the O.D. of the base material, and spray more,
We are deeply concerned with the quality and life of coating, can you pls help to analyze the root cause of cracking? Is it normal for the CrC-NiCr to crack after heating/cooling cycle? Is it easy to flake off as the stem will slide 8000 times each year?
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HVOF Coating Problems |
Posted by: Ajay29 - 09-30-2022, 04:07 PM - Forum: Surface Engineering Threads
- Replies (7)
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Hello All,
We are facing some issues on tungsten carbide coated parts sprayed using HVOF Powder Coating and after grinding the area with diamond wheel, we are observing patches in Liquid Penetrant Test. can you all suggest me that, what's the problem behind this, like its a coating problem or grinding problem. Please do share your thoughts as well, with your answers.
Regards,
Ajay
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